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Image 1. A range of some typical Dry Powder Inhaler (DPI) products.

Medical Case Study

FRP helps global pharmaceutical company to take new device to clinical trial phase


A large global pharmaceutical company needed FRP to take a new product (containing over 29 injection moulded components) from Design to Clinical Trials within just 18 months.


Starting with a thorough Design For Manufacture (DFM) approach then progressing to proper steel tooling, FRP provided their client with high precision mouldings in medical grade polymers, colour-matched to their exact specifications. CT inspection reports ensure that complex surfaces were measure accurately in conjunction with conventional metrology to ensure consistent measurements at every stage.


“We put ourselves under enormous time pressure to design, develop, test & deliver a novel and highly complex drug delivery device. FRP delivered to high precision cleanroom moulded components needed for us to achieve this- without them it simply would not have been possible.”

Device Development Director- Large Pharmaceutical Company

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